Reducing Cycle Time in the Manufacturing Process of Circular Pattern Interpolar Products (CPIP) Using Special Fixtures on a 3-Axis CNC Machine

Authors

DOI:

https://doi.org/10.31963/intek.v10i2.4439

Keywords:

Fixture, CNC 3 Axis, Circular Pattern Interpolation Product, Disk Runner

Abstract

This research focuses on the design of fixture aids to support the manufacturing process of Circular Pattern Interpolation Products (CPIP), such as disk brake components, flanges, turbine disk runners, and other plate components with circular feeding patterns in the 3-Axis CNC machining process. The objective of this study is to achieve more efficient CPIP production times on 3-Axis CNC machines. The research methodology employed a design and build approach, involving the design of fixture aids, fabrication, and testing during the production of turbine disk runners on a 3-Axis CNC machine. This was done by comparing the initial workpiece setup time and the workpiece clamping transfer time using CPIP production aids versus not using CPIP production aids. The results showed that the designed CPIP Fixture significantly reduced the CPIP manufacturing Cycle Time, with a reduction of 63.11% in the initial workpiece setup time and 83.55% during the clamping transfer process.

Author Biography

Massriyady Massaguni, Politeknik ATI Makassar

Hello, I'm Massriyady Massaguni, and I have a strong background in Mechanical Engineering. I pursued my education in this field, earning a D4 degree in Mechanical Engineering from Politeknik Negeri Ujung Pandang in 2013 and later completing my Master's in Mechanical Engineering from Universitas Hasanuddin in 2017.I bring with me a wealth of experience gained from the manufacturing industry, particularly in the Food & Beverage sector. I've spent a total of 2 years at PT Eastern Pearl Flour Mills and 4 years at PT. Tirta Fresindo Jaya, where I honed my skills and contributed to the production process.Currently, I'm actively engaged in the field of education. I serve as a lecturer in Manufacturing Engineering at Politeknik Batulicin, specializing in Machine Maintenance for Mining Equipment at Politeknik Sinar Mas Berau Coal, teaching Aircraft Maintenance Engineering at Politeknik Penerbangan Makassar, and instructing in Agro-Industrial Manufacturing at Politeknik ATI Makassar.My research focus revolves around CNC Machining processes and Composite Materials. I'm dedicated to advancing knowledge in these areas and exploring innovative solutions within the field of Mechanical Engineering.I'm always open to collaboration and eager to connect with fellow professionals and researchers who share an interest in these domains. Please feel free to reach out if you'd like to connect, discuss research, or explore potential collaborations.

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Published

2023-10-01